Intermittent bonded ribbon production line explained

Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Its split-type construction may also affect factory space and installation requirements.

Intermittent Bonded Ribbon Production Line
Compact Fiber Unit
Fiber Secondary Coating Line

The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the complete process matters rather than speed alone.

Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.

Key Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Listed speed: 600 m/min for this equipment.
• Features a split-type construction.
• Curing, monitoring, pulling, and take-up stages are included.
• Check utilities, reels, installation needs, and supplier documents before buying.

Intermittent Bonded Ribbon Production Line

Examine The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.

Make Rollable Fiber Ribbons Using Precision Bonding

The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.

Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min

Construction speed is listed at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity matches your operating needs and anticipated changeover time.

Review The Production Line’s Key Equipment And Controls

Consistent output depends on aligning tension, resin placement, and UV exposure. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Electro-pneumatic adjustment is used for each pay-off unit. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Verify resin compatibility and operating conditions with the supplier.

The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, verify cabinet requirements and power supply needs.

Prepare Line Configuration, Installation, And Operating Conditions

Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.

With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is required.

• Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
• Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
• Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.

Before ordering, confirm the supply scope, reel types, and installation requirements. This assessment can reduce setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.

Request Pricing For A Ribbon Production Solution Tailored To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Examine the supplied components, dispensing-head options, unit functions, and cable design prior to ordering.

The documentation list includes operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.

For pricing and configuration details matched to your production plan and site utilities, consult Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, confirm the scope of supply and replacement parts.